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Smoked Pulled Pork Chili Recipe

Smoked Pulled Pork Chili Recipe


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4.5 from 13 reviews

  • Total Time: 9+ hours
  • Yield: 12 1x

Description

Spicy Smoky Pulled Pork Chili delivers a robust southwestern flavor profile that marries tender slow-cooked meat with rich, hearty beans. Bold chili peppers and complex spices create a memorable meal perfect for satisfying hungry crowds at game day gatherings or family dinners.


Ingredients

Scale

Meat:

  • 4.5 pounds pork shoulder (Boston butt)

Spices and Seasonings:

  • 3 tablespoons chili powder
  • 1 tablespoon smoked paprika
  • 1 tablespoon garlic powder
  • 1 tablespoon onion powder
  • 1 tablespoon cumin
  • 2 teaspoons kosher salt
  • 1 teaspoon black pepper
  • ½ teaspoon ground cayenne (optional for heat)
  • 1 teaspoon smoked paprika
  • 1 teaspoon ground cumin

Cooking and Additional Ingredients:

  • 2 tablespoons olive oil
  • ½ cup apple cider vinegar
  • Wood pellets (hickory or mesquite recommended)
  • 2 tablespoons butter or oil
  • 1 large onion, diced
  • 1 red bell pepper, diced
  • 3 cloves garlic, minced
  • 1 can (28 ounces / 794 grams) fire-roasted diced tomatoes
  • 1 can (15 ounces / 425 grams) tomato sauce
  • 2 cups beef broth
  • 1 can (15 ounces / 425 grams) kidney beans, drained (optional)
  • 1 can (15 ounces / 425 grams) black beans, drained (optional)
  • 1 tablespoon Worcestershire sauce
  • 2 tablespoons tomato paste
  • 1 tablespoon hot sauce (optional)
  • 1 tablespoon brown sugar
  • Salt and black pepper to

Instructions

  1. Prepare the smoked pork shoulder by preheating the pellet smoker to a low and steady temperature. Create a robust spice blend and thoroughly massage it into the meat, ensuring complete coverage.
  2. Position the seasoned pork on the smoker, allowing it to slowly absorb the smoky essence for several hours. Monitor the internal temperature carefully, maintaining a consistent cooking environment.
  3. Once the meat reaches the initial temperature milestone, encase it in protective foil and introduce a splash of tangy liquid to enhance moisture. Continue the smoking process until the pork becomes exceptionally tender.
  4. After removing the pork from the heat, allow it to rest and settle. Gently deconstruct the meat using two forks, creating delicate, pull-apart strands.
  5. In a spacious cooking vessel, melt a small amount of fat and introduce diced aromatics. Sauté until the vegetables become translucent and release their fragrant oils.
  6. Incorporate minced garlic and briefly toast to awaken its intense flavors. Add a concentrated tomato base and complementary liquid components to build a rich, complex sauce.
  7. Introduce the pulled pork into the simmering mixture, along with a carefully balanced blend of spices. Stir thoroughly to distribute the seasonings evenly.
  8. Allow the chili to gently simmer, developing depth and intensity of flavor. Periodically stir and adjust liquid levels to prevent scorching.
  9. Once the chili reaches the perfect consistency, transfer to serving vessels. Embellish with an array of optional garnishes that provide contrasting textures and flavors.
  10. Accompany the chili with complementary side dishes that enhance the overall dining experience.

Notes

  • Experiment with wood pellets like hickory or apple for enhanced smoky flavor that complements the pork’s richness.
  • Control spice levels by adjusting cayenne pepper or using milder chili powder blends for sensitive palates.
  • Optimize moisture by monitoring liquid content during long simmering, preventing chili from becoming too dry or thick.
  • Create make-ahead potential by preparing pulled pork and chili base separately, then combining when ready to serve for deeper flavor development.
  • Prep Time: 15 minutes
  • Cook Time: 8-9 hours
  • Category: Lunch, Dinner, Appetizer
  • Method: Smoking
  • Cuisine: American

Nutrition

  • Serving Size: 12
  • Calories: 350
  • Sugar: 5 g
  • Sodium: 800 mg
  • Fat: 20 g
  • Saturated Fat: 6 g
  • Unsaturated Fat: 14 g
  • Trans Fat: 0 g
  • Carbohydrates: 20 g
  • Fiber: 5 g
  • Protein: 25 g
  • Cholesterol: 75 mg